Liquid Level Monitoring Level sensors are mostly used in consumer, industrial, and commercial processes. IoT-based liquid level monitoring projects can remotely monitor liquid indoors and outdoors.
IoT liquid level monitoring systems remotely monitor tank or reservoir liquid levels. Managers can view fluid levels, temperature, and RH on such a platform.
An IoT liquid-level monitoring system can help manage multiple locations’ inventory. It helps them track stock and prevent theft.
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IoT-based liquid level monitoring examples?
Smart irrigation, leak detection, and chemical use are IoT applications. Controlling waste and preventing dangerous liquid levels with the IoT-based liquid level monitoring platform helps achieve operational excellence.
The innovative system uses ultrasonic sensors, a microcontroller, an LCD screen to display liquid levels, a buzzer to alarm, and a Wi-Fi modem to transmit data. The dashboard shows containers graphically to simplify monitoring.
Here’s how IoT-based liquid-level monitoring systems can help businesses manage their resources.
Smartphone-based liquid-level monitoring?
Industrial plants store expensive, dangerous liquids in tanks. Thus, business owners must constantly monitor fluid levels to ensure optimal liquid levels for various operational processes.
Unmonitored tank levels can cause accidents by overflowing onto other surfaces. Low liquid levels can damage the vessel and hinder operations.
Organizational issues are addressed by liquid-level monitoring systems. The necessary information is provided in real-time. IoT devices and sensors in fluid-level monitoring systems are chosen based on:
- Liquid properties
- Storage tank geometry
- Tank construction material
- Maintenance of storage tank pressure
- Monitored liquid temperature range
One of the most popular liquid-level monitoring systems uses ultrasonic detectors. They can be easily built and connected to a smartphone as a dashboard to monitor liquid levels in real-time.
Circuit and working?
There are two main parts to the IoT monitoring system—Arduino Uno-based transmitter with HC-05 Bluetooth and HC-SR04 ultrasonic sensor modules. The receiver unit is another part.
A simple Android smartphone can read data with an Android app. MIT App Inventor can create a project-specific level monitoring app.
The model works with Android Lollipop v5.0 or later smartphones. The circuit starts with the 2cm to 400cm non-contact HC-SR04 ultrasonic sensor module.
Up to 3mm data accuracy is provided. Data is sent to Arduino Uno, an AVR ATmega328P development board. Six analog and fourteen digital I/O pins are on the board.
The board interfaces with the ultrasonic sensor module and HC-05 Bluetooth module using 32 KB ISP flash memory, 1 KB EEPROM, and 2 KB RAM.
Construction, testing?
Starting with the ultrasonic sensor on top of a test container as your fluid tank or vessel, assemble the circuit. Add the liquid you need to monitor.
Use the’smart_water_level.in’ code to activate the Arduino Uno. You installed ‘Level Monitoring’ on your Android phone. Now turn on Bluetooth.
Powering the transmitter side lets you pair the HC-05 Bluetooth module with your Android smartphone using the default passkey, ‘1234’ or ‘0000.’
After pairing, connect the HC-05 to your smartphone’s ‘Level Monitoring’ app. Clicking the Bluetooth logo in the app and selecting the serial communication device from your smartphone’s Bluetooth list makes it easy.
After a successful connection, the Android app will display “Connected” and process transmitter data to display test tank water level control data. Try different voltages and test points to verify system accuracy.
Web and mobile apps allow remote management.
Desktop and mobile users can use the liquid-level monitoring app. You can manage liquid levels using the web or mobile app once deployed remotely.
If the monitoring setup is spread out, it can be managed centrally. A powerful IoT app simplifies monitoring and provides actionable insights.
It can be integrated with other automation platforms to start or stop processes based on triggers to maximize your IoT-powered liquid-level monitoring system.
Solutions for level monitoring?
Liquid level monitoring solutions are innovative systems that alert users to liquid levels in a container or area and prevent overflow.
Level monitoring solutions measure and monitor tank or reservoir liquid levels in real-time. These simple tools collect IoT data for storage using sensors.
Business owners and managers can check liquid status on their phones and computers. Your business can manage inventory and fluid levels in multiple locations simultaneously.
Liquid-level monitoring platform applications?
Geo-location aids real-time decision-making, while historical data reports aid business planning. Here are the top five liquid-level monitoring applications:
- Fuel gauge
An IoT-based liquid level monitoring solution lets you monitor and control fuel levels in diesel and gas station tanks. Fuel levels can be monitored remotely by managers.
Scalability is the main benefit of IoT-based liquid-level monitoring. You can cover the entire fleet as you grow and downsize the deployment. You can optimize inventory levels to save time and money.
- Monitoring water tank levels
An IoT-based liquid level monitoring solution lets you monitor water tank levels in real-time. IoT sensors notify you when tanks fill or run out.
You can set solution thresholds to alert you when the tank is empty and full. It reduces water waste and tank corrosion from spills.
Electricity consumption and manual check staff can be better managed with IoT data.
- Smart-irrigation
The IoT-based smart irrigation system is an end-to-end agriculture solution. It maintains the right water level for crop irrigation and prevents water shortages.
An IoT-based liquid level monitoring solution for all irrigation needs provides real-time soil moisture and motor water availability. It will prevent motors from drying out and burning out.
The automated system monitors water levels and alerts. To save power and unnecessary running, the motors can be automatically turned off according to the instructions.
- Mobile tanker level monitoring
Remote sensors can track any fluid tanker. The IoT-based mobile tank monitoring system can check their liquid levels. Water, fuel, and chemicals have different transit regulations. IoT-based liquid level monitoring lets you track fluid levels and temperature.
To protect liquids in movable tanks, special compartments are used. Intelligent transportation keeps levels within limits.
Since some materials being transported are hazardous, an IoT-based liquid-level monitoring solution helps ensure liquid safety and prevent highway accidents.
- Wireless tank level monitoring
IoT-based tank-level monitoring systems use wireless sensors and devices for greater reading flexibility. Low-complex wireless architecture simplifies tank-level monitoring and troubleshooting.
The IoT solution simplifies industrial control room functions. Reading is more flexible and efficient with real-time information.
Horizontal scaling lets industries troubleshoot immediately. Managers can easily control hardware and implementation costs and make data-driven decisions. It allows companies to adapt to changing business needs at a low cost.
Increasing operational effectiveness
Industries like oil and gas and chemicals store and operate with tanks and receptacles. Remote IoT monitoring can improve operations and prevent downtime.
Plant liquid level monitors can operate automatically as part of automation infrastructure. This boosts production and predicts problems, improving efficiency.
Types of IoT-based liquid level monitoring alerts?
Installing ultrasonic level sensors in tanks calculates the fluid’s distance to determine its level and sends the data to an IoT gateway.
Your IoT-based solution dashboard displays tank fluid levels from this cloud-stored data. Advanced analytics can supplement your dashboard’s real-time data for decision-making.
Setting fluid level thresholds helps you manage inventory by alerting you when levels drop or rise.
An IoT-based liquid level monitoring solution’s dashboard is accessible via desktop and mobile devices, and notifications are sent via app, SMS, and email. The raw data is processed to provide:
- Fill-level alerts
Tank fluid levels above or below the threshold trigger these alerts. Motor control can be automated to maintain levels. To maintain inventory levels, the motor turns on when the level drops. To prevent overflow, it turns off when the level rises.
- Inventory alerts
Set an alert for the minimum inventory level to avoid running out. For multiple tanks, calculate the total inventory levels from all inventory data. You can automate inventory procurement with this data.
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- Alerts for theft
Controlling water, oil, and fuel theft is difficult, but an IoT-based liquid-level monitoring solution tracks usage data. It notifies you of anomalies and their details. Use the information to prevent theft on-site and in transit.
- Temperature alerts
Avoiding accidents requires maintaining chemical and flammable liquid temperatures. Transit and external factors like weather and pressure can change liquid temperatures.
Set a temperature range and receive notifications of temperature changes. It prevents fires and ensures compliance.
Companies that use water, oil, fuel, and liquid chemicals as raw materials or products should use IoT in liquid-level monitoring. They get a much-needed solution to theft and accidents.
Regular level alerts and historical consumption forecasts ensure inventory supply. Waiting for what? Develop customized IoT solutions that work with your machinery.
Intuz IoT experts can work with hardware designers to launch liquid-level monitoring apps. We will accelerate your IoT application development project regardless of your business needs. Contact us for details.
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